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Innovative Cooling Technology & Custom Antennas: Empowering Next-Gen Microwave Systems

In cutting-edge fields like 5G mmWave, satellite communications, and high-power radar, breakthroughs in microwave antenna performance increasingly rely on advanced thermal management and custom design capabilities. This article explores how New Energy vacuum brazed water-cooled plates and ODM/custom antenna processes address core challenges in high-frequency systems.

1. Thermal Management Revolution for High-Power Antennas

Vacuum brazed water-cooled plates:

Utilizing copper-aluminum composite vacuum brazing, these plates achieve ultra-low thermal resistance (<0.03°C/W), supporting stable operation of antennas at >500W CW power (vs. 100W limit for air cooling). Their hermetic structure resists salt spray corrosion, ideal for naval/vehicle harsh environments.

Smart thermal control:

Integrated temperature sensors and flow valves dynamically balance cooling efficiency and energy consumption, extending T/R module lifespan by 30%.

Vacuum brazed water-cooled plates1
Vacuum brazed water-cooled plates 2

RFMiso Vacuum brazed water-cooled plates

2. Core Technologies for Custom Antennas
Multidisciplinary co-design:
Combines EM simulation (HFSS/CST) with thermal analysis to optimize radiation efficiency (e.g., S-band CP rectennas with AR <2dB) and heat dissipation paths.

Specialized antenna processes:

LTCC technology for mmWave bands (±5μm tolerance)

Magnetic dipole arrays for high-power scenarios (73MW capacity)

3. Industrial Advantages of ODM Antennas
Modular architecture: Rapid adaptation for 5G Massive MIMO, satellite phased arrays, etc.

RF components integration:
Co-packaged filters/LNAs reduce insertion loss (<0.3dB).

Conclusion: The synergy between New Energy cooling tech and custom antennas is driving microwave systems toward higher frequencies and integration. With GaN PAs and AI thermal algorithms, this trend will accelerate.

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Post time: Jul-02-2025

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